Buildings and Facilities Task Force

Monday, February 3, 2025 - 9:00 am

 

 

Steve McNally - Chairman

 

Chairman McNally called this task force to order at 9:00 am with the following in attendance: Chris Clark, Robin DeLoria, Shaun Gillilland, Steve McNally, Jim Monty, Favor Smith, Matt Stanley, Davina Thurston, Meg Wood, Mark Wright, Mike Mascarenas and Jim Dougan. Ike Tyler had been previously excused

 

Also present: Dina Garvey, Todd Hodgson, Andrew Stanley, Hugh Harwood, Nate Jones, Nancy Page, Bill Johnston and Elizabeth Lee.

 

 

MCNALLY: So, while Todd is getting set up, I’ll try and do a quick update on somethings.

The Old Jail, outback, we don’t like the way it looks, so we’re going to start putting it back together, brick by brick. They are in the process of trying to truck somethings out, this week, today, to get a little more room, but then we should be done with the first floor, tomorrow or the next day, all the way down to grade and then they’ll start working on moving the foundation. It’s in that contract for them to remove the complete foundation and then backfill the site with sand, basically. So, they told us, they should be complete by the end of February, at the latest. So, moving pretty good there. We are going to try and save a number of bricks, if we can to maybe, once this is all done and as one of the projects was upgrading the signage, the directory signage, out front, maybe we can do something with some of those bricks and we’ll make a little bit of a monument with the year it was built and the year it came down kind of thing. We’re going to try and save a few of those, so we have them as potential.

Ag and Youth Building; we have the contracts, bonds and insurance from three of four of the contractors, we have the bonds and insurance, but not the contract, they were waiting for somebody to get back from vacation to sign it, but we are starting to get submittals from those contractors. We’ve advertised for our construction inspector to have somebody there. We’re going to work with 4H in the next couple of weeks and try and get a couple of buildings cleaned out that we’ve got to relocate. We started moving some files in the old former Cornell Buildings, because we’re going to have that construction inspector, sit in one of those offices. We are, late this month, we’ll take down the one tree next to the 4H barn and we’ve got a fuel tank on site now. We’ve got to remove the one that’s in the ground, next to the Cornell Building, we’re trying to get as late in the season as we can, through heating season. Moving forward, we expect the contractors onsite in March.

 

LEE: Jim, can I just ask a question?

 

DOUGAN: Sure

 

LEE: Are you still on track for November?

 

DOUGAN: That is still what the contract says, yup. Still what the contract says.

 

LEE: So, ballpark, move in after the first of the year? Any idea when it will be move in ready?

 

DOUGAN: That is what I would assume, yeah. I expect that…

 

LEE: I just don’t know how to guess how much time after the contract is closed.

 

DOUGAN: I don’t think we’re going to kick you out of your existing building on December 1st. So, we’ll work with you on that.

 

LEE: No, it’s really just a planning thing. I don’t need a hard answer.

 

DOUGAN: Yup, we can work on that as we go.

Frontier Town; a resolution to go out to bid for that first phase will hopefully be passed today. if it does, then we have our technical specs, just about done. Andrew and I, got to put our finishing touches on it and then we plan to get that two the Purchasing Department before the end of this week.

So, now getting close to what Todd, is going to present. Todd, Hugh, Nate, they’re all going to present. In the 2025 Budget, we have a couple of good sized projects that we pulled out of the budget and you guys set up that capital reserve for building projects and you also moved money that was leftover from the sale of the Kurtz Building/Stewarts. So, to pull money out of that, officially do that work in this year, I have to bring a resolution. I plan to bring some resolutions at DPW Committee, later this month. Specially for the Kurtz building, one of the projects was to start to remodel the first floor of that building. we had $75,000.00 in that and then we were going to also, we’re going to keep the existing boiler, but we’re going to add mini-split, air conditioning units with heat backup, that was another $8,500.00 and then, also on the second floor, we’re going to do the demolition and make that available, as wide open a space that we can. We’re going to get rid of all the non-structural walls and then with the old jail coming down, we sat aside $50,000.00 for exterior improvements. I think I’ll spend a portion of that on making the rear of the building handicapped assessable and the front of the building has steps. There were doors to the back of that building, before the addition was built between the old jail and the former sheriff’s residents, the former probation, so we’ll make the backside of the building handicapped assessable, as we get ready. So, I will be bringing that resolution, specifically move that into those projects for 2025.

We also had about $550,000.00 in our original budget request for 2025 for some of the improvements at the Public Safety Building that we talked about. It started out with a heating system upgrades, trying to replace a rooftop unit that was we found we would have to replace the whole control system.  So, Todd is going to, Todd is going to give you an update, Nate will probably jump in, Hugh will probably jump in, on the things they’re working on. Probably won’t be bringing that resolution, I may bring the resolution to move that money, at DPW Committee, but they’ve got a few more, they’ve got to detail what we can actually get done. Somethings have changed in the investigations that they have found. So, I don’t want to steal their thunder, but they haven’t changed, somethings have changed for the good and other things have changed for the bad. So, Todd, don’t scare them.

 

HODGSON: Just as a reminder, this is where we last left off with a discussion of the budget on the Public Safety Building. Some pretty significant capital improvement costs on the total cost on the right. The main ones being the ventilation system design, that are kind of in front of still. That was late in 2024 that we came to the Board on that one and then the boiler replacement and design which is about $3.4 million, $3.4 million for the HVAC and then the boiler being at about a million dollars.

We have a couple of projects that were a little bit unknown at that time. The roof, which is still kind of unknown, it’s just a placeholder there for the anticipated costs for replacement, because we’re doing rooftops, doing the roof in conjunction, makes sense and the life expectancy of that roof. The electrical switch gear, which we took just a quick estimate. We knew there were issues there, we didn’t know how much money we might spend and then the sewage treatment, are just placeholders on this budget, because we know those things are coming on that building.

 

MASCARENAS: Todd, you have the year on the side, did those things actually get complete? So, money already spent versus money?

 

HODGSON: We didn’t get approval on the $267,000.00, so we didn’t move forward on that, sneakily, we did. So, like we, despite the fact that maybe we were carved down in some of the funds that we cannot not do anything. So, we did execute somethings. So, I am going to jump into that.

 

MASCARENAS: Okay, I just want the Board to understand what’s been spent versus.

 

HODGSON: We did complete a study and that’s that $20,000.00. So, we did some engineering work kind of in the background to understand a little bit better some of the problems that we had and because we couldn’t move to the next step we took and did a smaller project to take care of a key problem. So, this was the problem that we talked about or one of them anyway. We did two boilers running and sometimes at 50%, sometimes at 40% to take the load of the building, when one boiler should have been running and that has to do with the short cycling of the heating system. In other words, if you’re short cycling back and forth, up and down like this, you can’t run just one boiler, you have to have a heat load of a significant larger BTU, in order the stomach those fluctuations in the heat load. This is what cracked our exchangers. That is why we repeatedly went through exchanger after exchanger, at $43,000.00 each. That is a significant cost  to our operations budget and that’s what Hugh and myself, particularly, couldn’t leave alone. We could not allow that to be the case. We also had some issues with the hot water heaters for the domestic hot water and we said, okay, let’s figure out what we can do. We went through, we have two 1.5 million BTU domestic hot water heaters. That’s huge. Most of your heating systems in your house might be somewhere between 300,000, maybe 400,000 BTU. We’re talking about hot water heaters, only two of them at 1.5 million. We took those on and we repurposed them. They’re no longer hot water heaters. They are a hot water storage. So, we store all our hot water, now, in two 1,500 gallon tanks. So, that we have a thermal mass to eliminate that short cycling and we replaced the hot water heaters.

 

DOUGAN: They’re hooked to the boiler is what he’s telling you.

 

HARWOOD: They’re on a hydronic system and we move them from the domestic system. So, those two 1,500 tanks, actually only serviced 40 showers in the jail.

 

HODGSON: We replaced those with three small hot water heaters that satisfy that requirement. Repurposing those hot water heaters to use for that thermal mass. That has made a huge effect. If you look at the graphs here, you can’t see, maybe all the detailing in it, but now it literally flat lines. In fact it looks like it has a little bit of a wiggle, but what you don’t see is that, that’s like, those are 1°incriments. So, no longer are we fluctuating, you know 100°, we’re fluctuating, maybe 4°-5° on that system. So, we’re eliminating that culprit for cracking those heat exchangers that have plagued us, so much. I’m not saying that we’re out of the woods, because, how many of the exchangers that are there have been subject to the cycling? 

 

HARWOOD: So, there’s three boilers there, currently. One boiler’s heat exchanger has been on the out system for 5 years. So, it was about 5-7 years we usually replace a heat exchanger. We’ve replaced 7 so far.

 

DOUGAN: 17 years.

 

HARWOOD: 17-20 years, since it’s been online, so one’s 5 years old and the other one is two years. So, that one’s that 5, is the one I want to asterisk, I don’t know the real the condition of it, but moving forward, those heat exchangers will be able to be more effective.

 

HODGSON: So, just as a frame of reference.

 

DOUGAN: We have a question, first, Todd.

 

MONTY: Can you estimate the energy savings on this, Todd?

 

HODGSON: Because it just happened, like we don’t know exactly, we’re measuring that. Rather than even come out with an estimate, but put it this way, we’re running at coldest day, we were running at 80% on one versus 50% on two. So, that at a minimum.

 

MONTY: Is going to be a substantial savings.

 

HODGSON: Is going to more savings.

 

HARWOOD: Yeah, currently, right now, we still have to get numbers at the end of the year, but it looks like we actually using less propane, as well.

 

MONTY: I am quite sure, quite sure.

 

HARWOOD: We’re only basing that off the delivery, but it’s a pretty good year to base that off, so we’re going to look back.

 

HODGSON: So, we had the energy savings, we had the savings of replacing the exchanger. So, let’s get to roughly what the capital cost was to do that. I think we spent a little over $83,000.00 to do that.

 

MONTY: Long range you’re going to save that.

 

HODGSON: Yeah, so trying to buy down some of that capital costs from where we were. We’ve already accomplished a piece of that. So, we still have some of that, going back to that line item in your question, we still have that, that’s actually one of the things that we’re looking to get approved, today or at least some direction on today. If we could that money moved over for that, so we can keep going.

 

DOUGAN: So, one of the items in his first slide with budget did list the electrical switch gear. You guys have all know for years, we’ve done a lot of work there. We still seem to phase power where we have power outage at the jail, itself, but admin is on other situations where it goes vice versa. So, Todd, is giving you a little bit of a history here, of some of the work that’s been done regarding that issue, but a little bit farther in, they’re going to get into what we’ve really finally figured out through Todd and through Nate, who is, I don’t know if everybody’s met Nate or not, but Nate’s been with us for a few months now, he’s going to Clarkson, right now to get his Master’s in electrical engineering and working with us as an Assistant Project Manager. So, with that person coming on staff, we’ve devoted a little bit more time into investing this. We’ve been tied to vendors for years who have never told us the issue, but sold us other services, I guess is a nice way to say it. So, Todd gave you the good news first and now he’s going to give you the not so good news, but it’s good that we’re finally identifying it.

 

HODGSON: So, don’t forget about the budget requests or budget transfer for the existing, I just want to underline that.  

 

DOUGAN: Yeah, we’ve got to detail out for you guys a little bit of what we can accomplish this next year. That’s what Todd and Hugh are going to do for me. We’re still trying, like he said, he’s still trying to get the numbers on what we’ve saved and Mike has been on me, for the last few years, about don’t request more than you guys can accomplish and I have so much faith in these guys that I sometimes over project what we can accomplish. So, I’ve asked them to detail out what we can accomplish, specifically with the HVAC system, so that even though we set up a capital reserve, I don’t need to pull too much, because as we continue to investigate, we may come across other things that are simple solutions, like what they did in that boiler room and we may come across things that are as scary, as close to immediate failure as we are with this transfer scheme with the electrical. Sorry, I’m taking your thunder.

 

DOUGAN: That’s okay, this has a little bit of a sorted history, which is outlined here. There has been various coordination studies, there’s been various outfits that have been hired, both engineering and manufactures to come in and look at this problem and I’ll summarize it and say this, that none of them actually really understood this problem and I am now beginning just to understand what actually has caused the problem that still persists to this day, not as frequently, as it used to be, but why the jail ends up in the dark? Why you can’t transfer power and you have a perfectly legitimate source, kind of, a generator and no lights on in the jail and that’s a very awkward place to be.  You know, having been there myself with our maintenance staff, standing in the jail, in the dark, trying to get things to transfer while, you know, they had to lock up the inmates, because you can’t schedule this, it just happens and so they’re trying to scurry people into the cells and get it everything locked down, operate everything that’s supposed to function with all the electronic switches and gates and so forth that are now manual and I’ll go back to Jim’s opening line, we’re putting back the old jail, brick by brick, I think, for the mechanisms that don’t require all that electricity, back to just keys. You know we have a complex system there and no power is a huge deal, especially even for like the 911 dispatch and EOC.

So, we began, since Nate, came on board, I said, hey, here’s project number one, let’s look at this, and Nate has gone through and done a lot of power monitoring. I will bring up that he’s done some power monitoring on this corridor, down through here, both this building, Public Safety Building, because of a failure actually, at your water plant and there is a problem with the source and I’m going to just leave that for a second.

The primary goals that we were looking at is, we have power outages, we had a hunch we had some power quality issues, we have a huge electrical safety issue there. The switch gear, because manufactures come in and they have not actually coordinated the sequence of breakers when they open and close, so there’s time periods when have both the generator and the source with closed transitions between the two. That means that the syncing of that has to be perfect,  if it’s not, you could begin to atomize copper creating a highly ionized atmosphere that creates an Arc Flash condition that would disintegrate anybody that’s there trying to flip the switch, to put that into context. It’s a very serious, very serious, issue. Google, Arc Flash, sometime and take a look at it. High potential, higher than actually any suit that we have capable of working.

This is a little bit of what we found, the top graphic is a graphic of what 3-phase power should look like, 3-phase power should have 1, 2, 3 phases in a nice sinusoidal wave. That’s what we have down at the bottom, that bottom graph is a lot of harmonic distortion and Nate can go into much more detail, but I will try to get through this a little bit myself. You see, also the black line, that is supposed to be your neutral. Neutral is like zero amperage, typically and we have distortion harmonic amperage on the neutral. That’s really bad. It will fry computer gear, in fact, actually, I am touching base with IT. We found, actually, they’ve been going through some equipment up there and this would be one of the reasons why.

 

MCNALLY: Is this caused by the source? Is this source driven, that NYSEG is not supplying properly?

 

HODGSON: So, that is, there’s two pieces to this. We are not finished yet. We just ran, two weeks ago, a pretty extensive generator test. I am putting sure that we upset most of the people in the building, shutting the lights on and off, but we found that we have a significant amount of harmonic distortion from the UPS, the uninterruptable power supply that powers up the EOC and 911 Dispatch Center. It’s a very large, what was 130KBA.

 

JONES: It’s a 230KBA

 

HODGSON: So, that’s a big UPS, it does not have a filter back in the time it got put in, about 200, they did not have the harmonic filters that they have today. So, some of the noise comes back from that, but, because the source is a soft source, creating the issues actually that you have, that this building has, all along this corridor, that soft source cannot absorb the harmonic distortion and so it reflects back and forth, kind of like a wave pool and periodically, reaches a crescendo, enough that  it begins to fry gear. Nate, when he was opening up one of the cabinets, actually across the bar, you can see actual Arc Flash burn marks on the bar. So, it’s not like it hasn’t happened. It just hasn’t blown up, that’s all. So, that is a significant issue that this facility has lived with for some time that’s caused by both the soft source and some internal harmonics to the building.

Somebody did not research correctly, when they did the design for this building, to evaluate whether or not the source and the components that went into the building were even the right mesh to have what’s called a, closer transferred scheme, which is the very complicated switch gear that we do have. So, we’re still in the process and I’m sorry to get this on the table, but it has a little bit to do with the request that we have and the degree of urgency that we have and at least beginning to think about this problem. We looked at things strategically in such a way that we can save some money, but we have a little bit of investigation to do, as well.

 

STANLEY: That graph on the bottom, was that produced by the power monitoring tool that we purchased?

 

HODGSON: Yes, it was. In fact, power issues, I mean they’re everywhere, but it’s evaluating how critical that is, and I would say that is a difficultly for the North Country, especially as like EVs are coming in and so like EV charging stations, the one that we have out here or others that get developed in the community, because the grid is struggling to provide that power, some of this is going to begin to build. One of the rests why we have less trouble now, at the jail, is because the quarry, shutdown just up the road, so the power draw isn’t as much, but through time, we’re going to reach back to where we started from, as EVs and other electrical demands are put on the system and that may affect your communities and your infrastructure, as well, your water, your sewer, you guys have PLCs there. Those programmable Logic Controllers, that control the water or sewer system can get their brains scrambled by that squiggly line that you see. Those systems can only react in like the second or maybe sub-second category. The frequency of the distortion is like, you know, 1/100th of a second, so  it can go right though a lot of the protected devices that you guys have on your systems that keep that brain from being scrambled.

 

STANLEY: I feel like a lot of people think, okay, I have an outlet, there’s power. It’s like, if I checks, I must have money in my checking account. You know, people don’t realize behind the scenes how the power actually works, how it’s distributed and how it’s maintained and we just say, there’s an empty outlet, let’s put something more in it or if not, let’s put a surge protector on it and add 6 more things.

 

HODGSON: Yes

 

MCNALLY: Have we had a sit down with NYSEG and have them explain to us where  the issue is?

 

DOUGAN: It will be a failure to meet with them, right now. I don’t have enough bullets in my gun, give me the bullets, that’s what he’s going to ask you on, but he’s got two different things when you get down to the bottom here. There’s one that I would us to focus, you guys make that decisions, but there’s one I would like to focus on, because it’s under our control and it will deal with that safety issue and it will keep lights on, at least put it under our control and then the next one, is going to cost more money, if we want to actually have the bullets to go back at NYSEG, which probably should do, long term, but.

 

HODGSON: So, I am going to jump back out of the rabbit hole for just a just a second and talk about heating systems, real quickly.

 

MONTY: This isn’t a problem that just cropped up, because you’ve been dealing with NYSEG on that switch down there for many years, at least for as long as I’ve been on the Board, this is my 10th year and this is something that’s been.

 

DOUGAN: This has been going on since long before.

 

MONTY: I am glad to see the study, here, done to prove that. I’m worried about the safety of somebody getting killed down there.

 

MCNALLY: Or a fire and the doors not opening. But, I think we need to continue with this study.

 

MONTY: Oh, absolutely, there’s no doubt.

 

HODGSON: So, and again, I do want to emphasize it actually does affect all of us, you know, that’s why there’s a, well put, just because there’s an outlet, don’t think you can just start plugging things into it, because that’s kind of almost what has happened up here in the North Country, without having upgrades to the system to carry that power.

 

DOUGAN: So, there’s two priority tracks for us, right now. I don’t want to derail the HVAC system, the heating system; okay? That is what originally got us to this point; right? So, I need to keep, in one track, I need to keep that kind of moving forward and then the other one, even though we identified that there was this ongoing issue, Todd, brought up with the electrical system, Todd brought up that because the quarry shutdown, it seemed like the electrical system was in better shape.

 

MONTY: But, they just put a 6-unit EV station at the truck stop that finally hit the, you know, EV Station App that they have. So, I’ve seen more and more vehicles there. I mean it went a month without any and then there was one or two and the other night I came by and five of the six were people charging.

 

GILLILLAND: Okay, so, if regulatory agencies, PESH or OSHA found out about the conditions like this, would they shut it down?

 

HODGSON: Yeah

 

GILLILLAND: Pretty clear what we need to do.

 

DOUGAN: Yeah, our primary thing and Nate and Todd can get into it, is talking about the switch itself. The transfer switch, the transfer switch, in layman’s terms and these guys are going to give it to you in a lot more detail, is overly complicated. It was installed, it was a switch that was installed that was meant to accept clean, clean power coming into it, one, plus, it’s controlled by two different PLCs, it’s two different computers. It’s not just a, oh, the power’s no good, turn the generator on. It’s okay, if the humidity in the air is perfect and the sun’s shining, then we won’t turn it on, it’s super over complicated and it’s running off of Windows 7.

 

JONES: Windows XP.

 

DOUGAN: Windows XP, right now, they went in and saved the program, recently, so we still have the program to even run it off to the side, if it failed, but some of what they have in mind is that if they change the switch gear, so that it’s just a simple switch; okay? And they’re going to put some…

 

JONES: Arc Flash mitigation

 

DOUGAN: So, Arc Flash mitigation, some relays ahead of it, so that you don’t have that Arc Flash potential in the building, anymore; okay? That’s kind of step number one, before I go fight with NYSEG, too much, because that piece of it, kind of wasn’t NYSEG’s, other than somebody thought the power was good.

 

JONES: Can I add to that a little bit, Jim?

 

DOUGAN: Yeah, by all means.

 

JONES: So, normally, the best way to put this is, 80% of the problem lays with the building and 20% lays with the utility. In case that 80% does lay, primary with the switch and our load in the building and how it reacts with the utility’s power being supplied. So, the best way to go after NYSEG, is we clean up our house first, it’s going to be a lot easier for us to go back to NYSEG, and say, here’s what we spent money on doing. Once we do that, we can go back to them with this $90,000.00. What this study is going to show is okay, here is the methodology that we used to come up with three solutions to NYSEG that we present to them of options on how to solve the problem and we come up with those options, but we can’t go after them until we have done our own in-house clean up, because they’re going to throw it back in our faces, constantly.

 

WOOD: Thank you

 

DELORIA: Yeah, I can speak to the Arc Flash. My father was employed with this skeleton crew, but in the late 50s, 60s he experienced an Arc Flash and spent 6 weeks treating 2nd degree burns on his hand and chest. So, I mean he did survive it, but it was one of those things that’s going to knock you on your butt and you know, certainly, you’ve explained it enough. I am just saying it’s real, you know, I was too young to experience is pain, but I’m sure he had it. So, I just wanted to throw that out.

 

THURSTON: Jim, what are you hoping, you know, I understand the whole process of getting all this and then going to NYSEG, what is the problem with NYSEG and are they really going to do anything about it?

 

DOUGAN: Okay, can I put that question on hold for just a second, if we have time, once Todd, gets through this, through our initial request, Nate, has prepared something, that I think Todd, al so has on the computer that gets into a lot more of the technical stuff; okay? I don’t speak the language very well.

 

THURSTON: Okay

 

DOUGAN: I’m still learning as these guys are describing it to me, so that I can breaking it down into layman’s terms, but again, I was afraid that we would get a little too focused on NYSEG in this meeting. Yes, NYSEG, is a problem, but let’s take care of our own issues first, if we can. You can ask these guys, I just told them, everybody’s going to say, NYSEG, NYSEG, NYSEG, no, some of it’s our own issues from the way this was originally designed and if we can stay a little bit focused on that and then, yes, I would want to both barrels, go after NYSEG, but I am going to make sure that I have a whole bunch of bullets when I do. So, can we get, sorry.

 

THURSTON: That’s okay, I just wanted to clarify. In my experience, we had National Grid and Todd, I know you helped us when they blew our solar panels apart and we know that it was National Grid, but somehow the Town ended up paying for it and it wasn’t National Grid, even though it was a power surge. So, I guess I just wanted to make sure that, you know, spinning our wheels, trying to go after something we can’t win.

 

DOUGAN: Nope, that’s why I want the bullets, that’s why I want the data and I believe these couple of guys and with, we don’t have all the horse power to do it ourselves; okay? Nate, coming in with some of his detailed knowledge, alongside Todd, alongside Hugh, is what is making us finally see this problem. We’re doing what we call, design management, better, where if we do bring in an outside consultant, it’s because they’re looking for, we’re directly them. They’re not trying to give us a project that we don’t want and so, but that means all of us are learning, even as we go. So, that’s where the capital reserve, you guys all set up, knowing that some of this is here and not just putting a big piece in the budget, if we just take off little pieces at a time, so sorry.

 

STANLEY: So, I am sure you’re going to touch on this, but before I forget, is there a way to clean the power up and utilize something like the heat exchanger, how we made that graph from going so much to be able to even that out, so that our system we have, more readily operates off of that?

 

DOUGAN: When our generator works, the power is cleaner from our generator than it is from the system, right now. Not that we want to be on a generator all the time, but it honestly is cleaner than what we’re getting.

 

HODGSON: As we investigate that particular problem, I will say that there’s probably, you will probably find, even for yourself, at some of your facilities, there may be some filters or other things as the power get worse. I just want to make that connection for those that have water or wastewater facilities.

Okay, I want to jump into actually what we’re asking for, because we’re going to go back and think heat systems thoughts for just a second. This is what we had kind of planned. We had completed projects, I am just highlighting them. In 2023, we spend $43,000.00 replacing an exchanger and we’re not going back and doing that. We did the Thermal Mass Project at $83,000.00, that’s completed and in 2024 we completed an evaluation of some of the heating system components, which helped us with our Thermal Mass Project and with some other issues in the building, as well.

Action Item #1; the Heating System. We’re looking for Board authorization for what Jim, pulled out of this year’s budget, in 2025, putting it toward our capital improvement of $285,000.00. That is geared towards to the control system improvements for the boiler room, updating the controls for the thermal mass project that we did, tooling up for the rooftop unit projects, because at some point, those rooftops, we’ve had some failure, we’ve gotten past that, but technically, they’re kind of past their life expectancy and so we’re trying to get ahead of the planning work, so that we’re not in emergency mode trying to replace another heat exchange in a rooftop unit. So, that’s the purpose of that, the line item, the action item.

 

DOUGAN: Can I jump in there, Todd, just for one second, just, so, again, I’ll bring you back to the beginning. We’re trying to replace one rooftop unit, found that the controls are so proprietary, that in order to do that, we’re going to have to basically redo the controls on everything or just continue to be tied to this same vendor. So, if we tackle controls, which need to done, then even if one of those rooftop units fails, I can then just replace the rooftop unit. Not exactly where I want to be, but it keeps the building operating. If I don’t tackle the controls, then I am still in this really weird spot, where I’m starting to try and replace interior components that have already missed their useful life or gone past their useful life. So, but, the rooftop unit design is because there’s a lot of things that should have been put in there for efficiency, right? Hugh, do you want to jump in? T

That’s why we’re going to design, just say, give a couple of examples of things that should be changed in the rooftop units themselves, when they’re replaced.   

HARWOOD: Yeah, a lot of it, I mean it goes back to the actual structure of the building, I mean it’s a building that was really meant to be put down at Texas. So, the exterior walls, a lot of concrete, a brick I should say, not even concrete. So, the pods, every large areas, there’s no energy recovery, so pretty much it’s a straight, it’s heating the air, dumping it in and then too much air, it’s just exhausting it. So, like what we’re trying to do, to be able to, especially those pods, which are more than the really exterior kind of, they’re just sitting out in the winds, how the building is actually setup, certain areas in those cells are extremely cold. So, we’re trying to do an energy recovery so that we can actually get the proper heat there and also save energy, actual efficiency  with doing the energy recovery. There is some problems with that, because it’s a jail, so it’s not like you got sheetrock with some stud walls, it’s actually full concrete, so it’s secure. So, there’s a little bit of issues with that, so a lot of it is addressing those items for energy recovery.

 

DOUGAN: Right, so, if the control system, the controls upgrades are done, even if I have to replace one in a hurry to match the way it fits right now, I can’t, but if I don’t do the controls first and I just start to design, then so, that’s the reason we’re going in that, wanting to go in that direction.

 

HODGSON: So, those are the two items that we’re looking to have the money allocated for. We, so Jim and coming to him with some of the electrical issues, okay, what are we not doing?

 

DOUGAN: Yeah, that’s what I keep asking them.

 

HODGSON: So, you’ll see the electrical systems at the bottom, we’re looking for $15,000.00 to begin the process of replacing the switch gear.  That’s a top priority for us, because that creates such as issue. That’s probably $750,000.00 project, potentially, I don’t know. There’s a, when you’re talking about wires that are about this big in diameter, 9 of them per phase, that’s a lot of copper.

 

DOUGAN: 350 feet, each.

 

HODGSON: Yeah, somewhere around there.

 

DOUGAN: Just in copper.

 

HODGSON: So, it’s a bit to kind of figure out. So, we’re looking, at least, for $15,000.00 to begin that process to get the switch figured out.

The second piece is, and I’m not sure that it even fits within these two dollar figures, at all,  but that investigation, you know, with the grid. In other for us to approach NYSEG, you have  to have your ducks in a row, pretty good. Me just coming to them and say, here look at the par quality issue that I have, if you guys have had any experience with having NYSEG come out and monitor the power at your facility, because you have a problem, they take those black box, they hook it, they don’t ever give you any of the data and they say, it’s fine and that that’s usually the response you get, it’s fine. We have an instrument that is very sophisticated and can catch these problems. We now know what they wouldn’t ever tell us, but it takes a little bit more to push back on NYSEG than just, you know, me coming to them with that data. Eventually we will need to be looking at that. So, those are our requests, it’s mainly action item #1 and #2, but you know, if we can save some money in some areas, we would like to at least get item #1, under the electrical evaluation competed and we can continue to discuss the power quality and investigations and we would have to deal with the power company at a later date.

 

MCNALLY: Are these coming to Full Board, right now, Mike?

 

DOUGAN: No

 

MASCARENAS: No, they’re going to bring them to committee.

 

DOUGAN: I’m going to bring them to DPW.

 

MCNALLY: Great, anything else?

 

STANLEY: A couple of things, I know we want to wait to approach NYSEG, until we really have all the information to have, but it was very eye opening when Jim and I went to the NYSEG conference up in Plattsburgh. If it requires them to do an upgrades or changes to a transfer station, those parts are years out. So, I mean the sooner, obviously, approach them the better.

My second question, is, do you, Jim, my entire time on the  Board, you’ve brought this up and we’ve been talking about the controls and the heating system and there’s been a ticking clock. In the last 3-4 years, since you brought this up, are we gaining or falling more behind on the timeline to be able to catch this stuff?

 

DOUGAN: No, I think we’re gaining. You know, we’ve, some of what we’ve brought you is like the scientific method and think there’s a hypothesis and we didn’t know how extensive the problem was. We knew there was controls issues and we knew that our, you know, our rooftops units, the thing was built in 2007, roughly, is when it came online, so we’re about 20 years in from when those rooftop units started to be delivered, which is why, you know, we said that they’re design life, a 20-year lifespan, is where we’re at the end of it, but we’re, until we really looked into a few years, we didn’t realize that the controls we’re going to be an issue. So, now we do. Now we have a vendor on, we’ve already moved some of the controls along, we know the logic it’s going to take and now it’s just bringing that controls contractor in, they’re on a term contract, so it’s not putting out a bid every time, figuring out controls can be very difficult, especially when you have to keep part of the system operating and you want to make another system go in a direction that you’re looking for.  I still have to support that building, so that the Sheriff and Emergency Services and now Probation can still provide the services they’re supposed to do. So, I think we’re definitely closer there. I would say the electrical system is a hiccup that, not a hiccup, but step back in saying we’ll get some of the money there a little bit sooner. But, I’m pretty confident that the boiler room, the controls work is almost, almost a logic diagram, already. So, we know how to control that with non-proprietary equipment and pull it right off of the M-Core system, but the rooftop units, the controls. I don’t think it’s going to be hard, but it will be one big jump, once we have it fully designed. So, I think we’re there.

 

STANLEY: Because I was really excited, three years ago, it sounded like we were being very pro-active on this whole thing, which you guys have been incredible. Now, as we’re getting towards the end of the lift on these things, like I don’t want to be reactionary, so I want to make sure this Board is giving you every tool that you need to be able to accomplish what we were trying to do three years ago.

 

DOUGAN: You guys, we keep asking and you keep giving us the tools to diagnosis. I feel I have, you guys have allowed me to have some of the staff here, who can diagnosis these things, so we aren’t jut relying consultants trying to build their own projects. So, you keep doing do that and I very much recognize it and appreciate it. I’ve asked for a lot and you guys have given us the tools to get it.

 

HARWOOD: We’ve been put in the place to really be able to identify and start targeting.

 

DOUGAN: I wish we have had through all of this in 2007, when it first came online and every time we talk about a new building, I mean, even if I go back to the Ag and Youth Building, why are we doing simple radiant heat and why are we doing mini-splits? Because we don’t, we’re trying to keep these complicated things out of it, because we know we’re going to have to maintain that forever and I’m hoping to be able to maintain it with our own people, long term.

 

STANLEY: I mean it was so much easier when the old jail was built, when you have candles and a hand pump. The more complicated something is, the more expensive it is to fix it.

 

MASCARENAS: I will just add that the finances were also an issue, in terms of getting some of things accomplished. When Todd, came here and did that first presentation, if I’m wrong, tell me, holy crap, really Todd? But, $4.5 million, I think it was that very first day, just on known problems, that didn’t include the electrical at that time. So, if you react to that presentation at the Board and you all of sudden budget that, wow. Your levy jumps by $4.5 million and maybe you get it done that year and maybe you don’t. So, then you start carrying it in subsequent years and it’s hard to budget that way, which is why we set up the capital account. It makes way more sense to do that and now we have the ability to react, as needed to some of these requests without putting an annual total on the taxpayers.

 

STANLEY: Well, just think if none of this was thought out ahead of time, and it failed. The cost that it would have been to…

 

MASCARENAS: Yeah, an emergency type reaction on that, yeah.

 

MONTY: A little history on that, look up back to 2005, when this whole project was started and how it was handled back then and you’ll recognize the problem that we have today. I know I got water forever from Essex County.

 

MCNALLY: Alright, anything else?

 

DOUGAN: No, I think we’ll save that other detail, if you guys want detail of the electrical engineering stuff that these guys have done.

 

DELORIA: I would like to see it at another meeting.

 

DOUGAN: I would like to have them present it to you, because it’s interesting, even though it’s over my head.

 

MCNALLY: Anything else?

 

MONTY: This has been great information, it really has.

 

MCNALLY: Yup, excellent presentation. It is something that we can address, now that we know what the problem is.

 

MASCARENAS: Okay, perfect.

 

MCNALLY: We are adjourned.   

 

AS THERE WAS NO FURTHER BUSINESS TO COME BEFORE THIS BUILDING AND FACILITIES TASK FORCE, IT WAS ADJOURNED AT 9:51 AM

 

 

Respectively Submitted,

 

 

 

Dina Garvey, Deputy Clerk

Board of Supervisors